Lapping
and Polishing Machines and Fixtures
Model 900 – Grinding and Polishing Machine
This light weight, bench top Grinding/Polishing model is ideal for surface preparation of small metallographic specimens. It is adjustable in speed from 0 to 1725 RPM, and has ⅓ HP and it is fully grounded. The coolant is applied to the wheel through an adjustable flow control goose-neck spout. The unit comes complete with a compression fitting for an easy connection into the existing coolant supply. Measures: 13" x 15.25" x 9.5" (H); Weight 35 lb. 110 volt, 60Hz
Model 900 Includes: Aluminum lapping plate, Lapping plate removal wrench
| 50120-10 | Grinder/Polisher Unit | set | 1,895.00 | Add to Cart |
| 50120-20 | Model 900CE (converted to comply with CE) | each | 2,495.00 | Add to Cart |
Accessories
| 50120-50 | 8" Aluminum Lapping Plate | each | 490.00 | Add to Cart |
| 50120-51 | 8" Glass Lapping Plate (used with plain back lapping film) | each | 65.00 | Add to Cart |
The Models 910 and 920 Lapping and Polishing Machines are discontinued
Please see their replacement below, the ULTRAPOL Advance Lapping & Polishing Machine.
ULTRAPOL Advance Lapping & Polishing Machine
Product Highlights
- Better delayering results – The ULTRACOLLIMATOR option allows for improved parallelism, improving the 'sweet spot' of the delayered surface
- Fast & repeatable alignment – precise 2-circle tilt-adjust, coupled with high quality linear bearings in the Z-axis provide for optical alignment that does not wander.
- Slurry polishing – A recirculating pump may be added, in addition to the standard coolant system. Slurries are held within a drip tray for easy disposal, or re-use.
- Avoids cross-contamination – The unique slurry / drip tray concept allows convenient removal and cleaning of all items that come into contact with abrasives and polishing media
ULTRAPOL Advance has been designed to be an all-in-one lapping & polishing workstation for the production of flat surfaces. Advance's unbeatable combination of advanced control and process features allow for the accurate processing of modern generations of IC's.
Key applications of the technology include:
- Topside electronic de-processing – enabled by the advanced angular control and optical enhancements such as ULTRACOLLIMATOR.
- Backside preparation of packages and wafers, particularly for flip-chips – and rapid global thinning of larger surfaces.
- Cross-sectioning of die and package-level devices.
Along with its signature Quick Release interface and workholder technologies, ULTRAPOL Advance offers completely new designs for sample loading, oscillation and tilt alignment.
Fast and convenient sample movement between polisher & microscope, coupled with the option of the ULTRACOLLIMATOR optical alignment system, provides reference to the die -- a huge improvement over earlier generation polishers.
The system allows recirculating slurry polishing (key for many delayering operations) as well as standard faucet coolant. For aggressive material removal operations (such as the back-thinning of larger flip chips), a 'Power Polish' mode is incorporated that rotates the sample during processing.
Product Highlights
- Works in conjunction with tilt controls to control sample alignment
- Improves alignment accuracy up to 20X
- Suits topside & backside electronic sample polishing
- Suits requirements for double sided polishing
Our patented ULTRACOLLIMATOR technology allows for fast accurate and repeatable parallel alignment of surfaces to the polisher. Since the collimator beam optically aligns directly to the die, there is no guesswork or the need to use mechanical indicators. Alignment is constantly monitored during polishing. Transfer to-and-from the microscope is made fast and accurate. Any small realignments can be made quickly and accurately.
ULTRACOLLIMATOR modules allow the user to produce the finest results of sample parallelism with both flat lapping and selected area preparation machines. The units produce a 'single box' solution, incorporating an lcd screen and all the controls required to align the sample.
The use of optical alignment allows for simpler faster and significantly more accurate alignment to be achieved on a range of sample types and applications including: Crystal polishing, Double side wafer polishing, Topside de-processing of layers of metal circuitry for electronic failure analysis and competitive analyses, Backside polishing of packaged computer dice for 'through silicon' microscopy.
ULTRAPOL Advance Polishing System includes: Base unit with timer, oscillator, speed control (50 to 400rpm), 8" (200mm) Polishing plate Sample Z-direction control with 1µm precision Mechanical alignment indicator 2 circle tilt control (+/- 2 degrees) Sample Rotation control Quick release interface mounting system 2 sample mounting plates and start-up accessory kit Sample Load Control - 0 to 3 kg (in 50 gram increments) Drip Tray / Slurry Containment Tray.
ULTRACOLLIMATOR includes: main unit, incorporating laser module, cross-hair generator, and 6.5 inch LCD monitor, with Video Out (NTSC). Includes optical flat and mounting bracket for ULTRAPOL advance.
Ordering Information
| 3250.1 | ULTRAPOL Advance Polishing System | each | 17,950.00 | Add to Cart |
| 6183.UL | ULTRACOLLIMATOR Laser Alignment Upgrade | each | 13,580.00 | Add to Cart |
| 2239.1 | ULTRAPOL Spare 8" (200mm) Anodized Aluminum Lapping Plate | each | 250.00 | Add to Cart |
| 1301.5 | Lamp, Incandescent, 60W Max bulb, Gooseneck control | each | 141.00 | Add to Cart |
| 1503.1 | Disc Holding Band | each | 85.00 | Add to Cart |
Accessories
| 6166.2 | Precision Polishing Jig Kit for maximum 2 inch diameter samples | each | 6,000.00 | Add to Cart |
| 6166.3 | Precision Polishing Jig Kit for maximum 3 inch diameter samples | each | 6,400.00 | Add to Cart |
| 6166.4 | Precision Polishing Jig Kit for maximum 4 inch diameter samples | each | 6,900.00 | Add to Cart |
| 6158.1 | Recirculating slurry pump | each | 850.00 | Add to Cart |
| 6230.1 | Slurry containment tray | each | 250.00 | Add to Cart |
Lapping and Polishing Plates
| Catalog # | Diameter | Surface / Application | Qty | Price | |
| 6191.8 | 8 inch | Cast Iron scrolled / Initial lapping with loose abrasives, polishing very hard materials | each | 720.00 | Add to Cart |
| 6191.1 | 10 inch | Cast Iron scrolled / Initial lapping with loose abrasives, polishing very hard materials | each | 880.00 | Add to Cart |
| 6193.8 | 8 inch | Copper-faced scrolled / Polishing hard materials | each | 900.00 | Add to Cart |
| 6193.1 | 10 inch | Copper-faced scrolled / Polishing hard materials | each | 1,325.00 | Add to Cart |
| 6195.8 | 8 inch | Solder-faced scrolled / Polishing medium-hard materials | each | 975.00 | Add to Cart |
| 6195.1 | 10 inch | Solder-faced scrolled / Polishing medium-hard materials | each | 1,425.00 | Add to Cart |
| 6197.8 | 8 inch | Cast-iron plain / Preparing brittle and very small samples | each | 525.00 | Add to Cart |
| 6197.1 | 10 inch | Cast-iron plain / Preparing brittle and very small samples | each | 796.00 | Add to Cart |
| 6199.8 | 8 inch | Stainless steel plain / General purpose, covered with films, cloths, papers and pads | each | 950.00 | Add to Cart |
| 6199.1 | 10 inch | Stainless steel plain / General purpose, covered with films, cloths, papers and pads | each | 1,500.00 | Add to Cart |
| 6206.8 | 8 inch | Polyurethane-faced plain / Polishing with slurries, used in CMP processes with colloidal silica and alumina suspensions | each | 925.00 | Add to Cart |
| 6206.1 | 10 inch | Polyurethane-faced plain / Polishing with slurries, used in CMP processes with colloidal silica and alumina suspensions | each | 1,295.00 | Add to Cart |
SEM Stub Holders for ULTRAPOL Advance & MULTIPOL (with QR Interface)
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| SEM holder | Stub, 2 holes | Encapsulated Mount Holder |
| 6172.H | Sample holder for Hitachi SEM stubs - QR - optical - includes 1 stub | each | 298.00 | Add to Cart |
| 6175.H | PLANAR - Delayering Hitachi SEM stub - optical | each | 45.00 | Add to Cart |
| 6172.P | Sample holder for Philips SEM stubs - QR - optical - includes 1 stub | each | 298.00 | Add to Cart |
| 6175.P | PLANAR - Delayering Philips SEM stub - optical | each | 45.00 | Add to Cart |
| 6175.POST | Aluminum (screw-in) Post Hitachi/Phillips | 6/pk | 58.00 | Add to Cart |
| 6172.H48 | Sample holder for Hitachi 4800 SEM stubs - QR - optical - includes 1 stub | each | 263.00 | Add to Cart |
| 6175.H48 | PLANAR - Delayering Hitachi 4800 SEM stub - optical | each | 47.00 | Add to Cart |
| 6172.J | Sample holder for JEOL SEM stubs - QR - optical - includes 1 stub | each | 263.00 | Add to Cart |
| 6175.J | PLANAR - Delayering JEOL SEM stub - optical | each | 39.00 | Add to Cart |
| 6172.F | Sample holder for FEI SEM stubs - QR - optical - includes 1 stub | each | 269.00 | Add to Cart |
| 6175.F | PLANAR - Delayering FEI SEM stub - optical | each | 66.00 | Add to Cart |
| 6172.Z | Sample holder for Zeiss (Ultra 55) SEM stubs - QR - optical - includes 1 stub -- also fitsLEO | each | 269.00 | Add to Cart |
| 6175.Z | PLANAR - Delayering Zeiss (Ultra 55)SEM stub - optical - also fits LEO | each | 51.00 | Add to Cart |
| 6124.1 | Encapsulated Mount Fixture | each | 226.00 | Add to Cart |
ULTRAPOL End & Edge Polisher
Flat and angled preparation of optical and electronic components
Product Highlights
- Fully Angle adjustable Quick Release Interface allow for fast and repeatable mounting and demounting
- Holders available for most components
- Fast process times
- Low run-out lap for flat optical polishes
ULTRAPOL End & Edge Polisher has been designed to provide accurate lapping and polishing for most research and industrial applications.
Key to the high quality performance of the unit is the calibration of the polishing base and the advanced angular control provided by the polishing head.
Built-in features such as tachometer, process end-indicator, timer, and head oscillation provide assurance the finest surface production.
The specific workholder for an application is held firmly and repeatably with the system's quick release interface. Standard holders are available for most applications, including:
- Capillary/glass ferrule polishing
- Planar Waveguide polishing
- Bare fiber polishing – flat and angle polishing Integrated optics
- Die Cross-sectioning
- SEM and TEM sample preparation
- IC Wafer and package-level backside preparation
- Encapsulated mount polishing
Custom workholders can also be designed to your specific needs.
ULTRAPOL End & Edge Polisher uses 8 inch diameter diamond lapping films which are easily changed for maximized output.
Specifications
| Angular Accuracy | 0.1 degrees |
| Angular Range | 0 to 12 degrees |
| Footprint | 22 inches (55 cm) wide x 12 inches (30 cm) deep x 19 Inches (48 cm) high |
| System Weight | 27 kg (60 lbs) |
Ordering Information
| 6390.1 | ULTRAPOL End & Edge Polishing System Configured for 100-220/240V. Includes advanced base unit with timer, tachometer, solenoid coolant system, speed control and process-end indicator. Micropositioner head includes, advanced angular control, low inertial mass loading system with auxiliary weight kit, oscillation control, 1 micron Z-control and "Quick Release" workholder mounting system. |
each | 15,901.00 | Add to Cart |
Accessories
| 2239.1 | ULTRAPOL Spare 8" (200mm) Anodized Aluminum Lapping Plate | each | 250.00 | Add to Cart |
| 1301.5 | Lamp, Incandescent, 60W Max bulb, Gooseneck control | each | 141.00 | Add to Cart |
| 1503.1 | Disc Holding Band | each | 85.00 | Add to Cart |
Workholders
| 4079.1 | Thin plate edge polishing holder – holds plates up to 2.5cm long | each | 550.00 | Add to Cart |
| 4079.2 | Thin plate edge polishing holder – holds plates up to 5cm long | each | 650.00 | Add to Cart |
| 2707.1 | Bare fiber holder (with 125 micron replaceable ferrule) – 1 position | each | 650.00 | Add to Cart |
| 2707.4 | Bare fiber holder (with 125 micron replaceable ferrule) – 4 positions | each | 1,200.00 | Add to Cart |
| 2745.1 | Bare fiber holder – holds 5-8 fibers – each for fibers > 400 micron (specify fiber size when ordering) | each | 650.00 | Add to Cart |
| 3552.1 | Saddle Clamp – holds endoscopes, glass rods, etc. | each | 200.00 | Add to Cart |
| 3547.1 | V-clamp – holds large fiber bundles and rods (16mm to 34mm diameter) | each | 135.00 | Add to Cart |
| 2727.1 | Capillary/glass ferrule workholder (1.25 to 2.5mm diameter) – 12 positions | each | 1,200.00 | Add to Cart |
| 2726.1 | Capillary setting stand – works with 2727.1 | each | 550.00 | Add to Cart |
| 2024.1 | Encapsulated mount workholder – (holds mounts 0.5 to 1.5 inch diameter) | each | 325.00 | Add to Cart |
| 4065.1 | Single die edge x-section/SEM Stub holder | each | 325.00 | Add to Cart |
ULTRAPOL Basic Manual Polisher
Manual polishing tools remain important to the lab needing good delayering and/or crosssectioning results on a very tight budget.
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| UPF101 | UPF201 |
Product Highlights
- Works with all 8" (200mm) surfaces
- Small footprint
- Speed Control and high torque motor
- Coolant speed control
Disc Holding Band
Our Disc Holding band works with ULTRAPOL 8" machines and many other 8" machines on the market. It holds down the lapping film or surface and can also stop splash.
| 1209.1 | ULTRAPOL Basic Polisher Configured for 100-220/240V operation. 0-500 RPM. Includes 8 inch (200mm) polishing system with speed control and solenoid-controlled coolant system |
each | 3,278.00 | Add to Cart |
| UPF101 | Accelerated Analysis Manual Cross Section Fixture; Includes 5 aluminum and 5 stainless steel sample mounts |
each | 585.00 | Add to Cart |
| UPF201 | Accelerated Analysis Manual Parallel Polish Fixture; Includes alignment mirror and 3 parallel polish sample mounts |
each | 635.00 | Add to Cart |
| 1503.1 | Disc Holding Band | each | 85.00 | Add to Cart |
| 2239.1 | ULTRAPOL Spare 8" (200mm) Anodized Aluminum Lapping Plate | each | 250.00 | Add to Cart |
UltraPol Manual Polishing Station
For quick, simple hand lapping applications, the manual lapping station has a smooth 8" glass surface to support precision lapping films. The fluid containment tray underneath the plate collects water run-off from the lapping surface for later disposal, keeping the polishing process area clean and contained. A Plexiglas lid protects the lapping surface when not in use and is an ideal, safe place to store lapping films flat. The manual station is ideal for short hand polishing processes and includes the glass plate and protective cover.
| 1201.1 | ULTRAPOL Manual Polishing Station includes fluid containment tray and 8 inch (203mm) aluminum polishing surface; Can be used with films, pads or glass surfaces |
each | 721.00 | Add to Cart |
| 1228.1 | Plexiglass Lid for ULTRAPOL Manual Polishing Systems; Keeps films, fluids and sufaces safe and maintains moisture overnight | each | 85.00 | Add to Cart |
Ultratool Manual Polishing Tool
ULTRATOOL was designed for manual polishing of fibers, either supported (connectorized) or nonsupported (bare fibers), The tool uses various replaceable modules which are available for all types of connectors – if needed, custom modules can be designed and manufactured by Electron Microscopy Sciences.
Key to ULTRATOOL's performance is a height adjust feature that is controlled by a fine pitch micrometer screw thread.
Flat, PC & APC polishes can be performed on all standard connector types. Another common use is bare-fiber polishing applications (flat and angled). ULTRATOOL is capable of holding bare fibers of the full size range and many other materials such as small wafer sections (for planar or edge polishes).
| 1101.6 | ULTRATOOL KIT Package includes 1101.1 tool in carrying case with: 8x spare wear stops, 4 connector inserts (for ST, FC, SC and LC), locking tool, 1 oz bottle of ULTRAPOL B suspension |
each | 1,428.00 | Add to Cart |
| 2240.1 | Glass lapping plate, for manual polishing | each | 75.00 | Add to Cart |
| 1101.1 | ULTRATOOL spare manual tool | each | 1,148.00 | Add to Cart |
FIBERTEC Mass Production Fiber Polisher
Recipe and process conditions can be saved
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| System has a handy station for resting connector holder during film changes | |
FIBERTEC Mass Production Fiber Polisher
Product Highlights
- LCD screen for storing up to nine different polishing recipes and process information
- Platen torque remains fixed even when speed is varied
- Air and water are kept separated inside of housing to ensure safe operation
- Adjustable weight allows for proper polishing force
- Anti-vibration feet allow for precise leveling – more concistent results
Electron Microscopy Sciences is proud to introduce a new mass-production connector polisher. FIBERTEC can polish between 10 and 24 connectors at a time.
Industry-standard polishes are readily achieved due to a robust design and system build along with using the latest techniques.
The system's LCD screen makes process control and great connector polishing results easier than ever to achieve. Pressure and platen speed are controlled for ultimate consistency and performance.
Specifications
| Footprint | 220mm Wide x 420mm |
| Net Weight | 26Kg |
| Power | 110VAC, 60Hz or 220VAC, 50Hz – 85W |
| Air Consumption | 3 kgf/cm (squared) |
| Polishing Disk OD | 112mm (accepts 5 inch dia. polishing film) |
| Polishing Plate Speed | 30 – 300 RPM |
| Timer | 1 to 999 seconds |
Ordering Information
| 9812.1 | FIBERTEC Polisher, 110V Includes advanced programmable fiber connector polishing system with 5 resilient polishing platens |
each | 10,000.00 | Add to Cart |
| 9812.2 | FIBERTEC Polisher, 220/240V Includes advanced programmable fiber connector polishing system with 5 resilient polishing platens |
each | 11,000.00 | Add to Cart |
Connector Holders
| 9804.1 | ST Holder (12 positions) | each | 2,000.00 | Add to Cart |
| 9805.1 | SC Holder (12 positions) | each | 2,000.00 | Add to Cart |
| 9805.16 | SC Holder (16 positions) | each | 2,200.00 | Add to Cart |
| 9805.8 | SC APC Holder (12 positions) | each | 2,500.00 | Add to Cart |
| 9814.1 | FC Holder (12 positions) | each | 2,000.00 | Add to Cart |
| 9814.8 | FC APC Holder (10 positions) | each | 2,500.00 | Add to Cart |
| 9815.1 | LC Holder (16 positions) | each | 2,200.00 | Add to Cart |
| 9815.1L2 | LC2 Holder (16 positions) | each | 2,300.00 | Add to Cart |
| 9813.1 | MU Holder (18 positions) | each | 2,500.00 | Add to Cart |
| 9815.8 | LC APC Holder (12 positions) | each | 2,520.00 | Add to Cart |
UT.Minipol.1 Polisher Single Position Fiber Polisher
Fiber polisher for small volume terminations
Product Highlights
- Retro-polishing – Bring already-installed connectors up to current industry requirements
- Wide range of holders
- Low Cost machinery solution
UT.MINIPOL.1 provides many of the features of larger polishing units in a small benchtop package – perfect for users with small production batches, or operating with a limited budget.
Versatility
All connector types may be prepared by the system, including SC, FC, ST, D4, SMA, bare fibers, PC, and Flat polishes are all accommodated by simple changes of the lap and/or the workholder.
Unique Features
A factory-set reciprocating arm movement rides the rotating lap
producing high performance. This produces quality results at a low
price.
Scope of Use
UT.MINIPOL.1 allows for use as a retropolishing machine or as a quick factory-use system whether used singly, or in tandem with other units.
Accessories
The system can be powered by 110 or 220 VAC converter or by a standard 12V battery. A wide variety of Workholders are available for extending the use of the system at any time.
Tools And Consumables
Electron Microscopy Sciences stocks a wide range of Polishing Films, Papers, Pads and accessories for all polishing applications.
Specifications
| Lap Diameter | 4 inch (100mm) |
| Weight | 2.2kg (5 lbs.) |
| Power Supply | 12V Converter |
| Timer | 10-120 Seconds |
Ordering Information
| 8801.1 | UT.Minipol.1 Polisher | each | 2,498.00 | Add to Cart |
Accessories
| 4026.1 | 220VAC Adapter | each | 45.00 | Add to Cart |
| 6594.1 | Hard Surface Disc | each | 125.00 | Add to Cart |
| 6593.1 | Resilient Surface Disc | each | 125.00 | Add to Cart |
| 4030.1 | Carrying Case | each | 325.00 | Add to Cart |
| 4027.1 | Battery and Charger | each | 105.00 | Add to Cart |
NANOpol Bare Fiber Beveling System
NANOpol offers the fiber optic communications industry the ability to produce accurate polished bevels on bare optical fibers. Angular control is achieved with the advanced positioning features of the integral micropositioned polishing head. Designed for the price-conscious university and research environments, NANOpol uses a 4 inch diameter polishing lap – a size specially chosen for improved flatness/run-out and low consumables costs.
Ordering Information
| 8801.BF | NANOpol Fiber Polishing Machine Includes: NANOPOL Base unit with 4" o.d lapping plate, Fiber Polishing Micropostitioner Produces bevels and flat polishes. Power: 110V, 60Hz and 220-240V, 50Hz |
each | 6,998.00 | Add to Cart |
Accessories
| 1851.01 | Lensing Module Add-on BF Ball Tip | each | 2,880.00 | Add to Cart |
| 1851.07 | Lensing Module Add-on BF Single Flat Tip | each | 2,880.00 | Add to Cart |
| 8010.01 | 4" Aluminum Carrier Plate | each | 250.00 | Add to Cart |
| 8010.02 | 4" Resilient Carrier Plate | each | 175.00 | Add to Cart |
| 8010.03 | Weight Kit | each | 150.00 | Add to Cart |
| 1535.01 | Quick-Release Mount | each | 400.00 | Add to Cart |
| 2358.01 | Ferrule Forming Lap | each | 200.00 | Add to Cart |
| 8010.05 | Ferrule Clearing Wire | each | 55.00 | Add to Cart |
| 4444.04 | 4" Bare-fiber Polishing Film Package | each | 85.00 | Add to Cart |
QR Holders
| 2703.1 | SMA 905 ,One Position Connector Holder | each | 325.00 | Add to Cart |
| 2703.6 | SMA 906,One Position Connector Holder | each | 325.00 | Add to Cart |
| 2707.XXX | Bare fiber holder, One Position – Specify O.D. of Stripped Fiber | each | 650.00 | Add to Cart |
ULTRAPOL Fiber Lensing Machine
The world's first dedicated mechanical fiber lensing system
Product Highlights
- Unsurpassed concentricity – singlemode compatible
- Fiber lens shapes of many types and angles
- Advanced angle control ensures optimum success rate
- Uses 5 inch lapping film – low consumable costs
ULTRAPOL Sculpted end polisher offers the fiber optic communications industry the ability to produce accurate end profiles on bare optical fibers.
Improved design of fiber holding, and all processing characteristics, provide concentricity of a couple of microns. This means that accurate bisecting of a singlemode (9 micron) fiber core can be achieved.
Full angular control is achieved with the advanced positioning features of the integral micropositioned polishing head. This makes possible the production of the fiber lens shapes shown below.
The system uses a 5 inch diameter polishing lap – a size specially chosen for improved flatness/run-out and lower consumables costs.
Sculpted End Examples
 Large included- angle tapers |
 Small included- angle tapers |
 Chisel / Screwdriver tips |
 Bevels |
 Flat Ends |
Specifications
| Produces sculpted ends on optical fibers – examples: cone tips, chisel/screwdriver tips, bevels Angular accuracy | 0.1 degrees |
| Included angle range | 20 to 180 degrees |
| Footprint | 22 inches (55 cm) wide x 12 inches (30 cm) deep x 19 Inches (48 cm) high |
| Unit Weight | 27 kg (60 lbs) |
| Voltage | 110V, 60Hz and 220 to 240V, 50Hz |
Ordering Information
| 6380.1 | ULTRAPOL Fiber Lensing Machine Includes: ULTRAPOL Base unit with 5" o.d. lapping plate, Fiber Lensing Micropostitioner, with feed through spindle. Produces sculpted ends on optical fibers – examples: cone tips, chisel/screwdriver tips, bevels. Power: 110V, 60Hz and 220-240V, 50 Hz |
each | 15,901.00 | Add to Cart |
| 4023.1 | 5" (12.5 cm) spare polishing plate | each | 175.00 | Add to Cart |
| 1871.1 | Set of 3, 125 micron replaceable ferrules | each | 325.00 | Add to Cart |
| 1325.1 | Sapphire cleaving tool | each | 123.00 | Add to Cart |
| 1812.1 | 125 micron fiber spindle module | each | 798.00 | Add to Cart |
| 1814.1 | 140 micron fiber spindle module | each | 780.00 | Add to Cart |
| 1804.1 | 400 micron fiber spindle module | each | 780.00 | Add to Cart |
| 1860.1 | 600 micron fiber spindle module | each | 780.00 | Add to Cart |
| M.5438.1 | 30 micron diamond, 5 inch, plain-backed film (15 pcs) | each | 175.00 | Add to Cart |
| M.5436.1 | 15 micron diamond, 5 inch, plain-backed film (15 pcs) | each | 175.00 | Add to Cart |
| M.5437.1 | 6 micron diamond, 5 inch, plain-backed film (15 pcs) | each | 175.00 | Add to Cart |
| M.5433.1 | 3 micron diamond, 5 inch, plain-backed film (15 pcs) | each | 175.00 | Add to Cart |
| M.5432.1 | 1 micron diamond, 5 inch, plain-backed film (15 pcs) | each | 175.00 | Add to Cart |
| M.5450.1 | ULTRAFILM B, 5 inch, plain-backed film (100 pcs) | each | 195.00 | Add to Cart |
Lapping and Polishing Fixtures
The Electron Microscopy Sciences Precision Lapping and Polishing Fixtures are designed to accurately produce polished parallel, tapered or critically oriented samples with minimal sub-surface damage. A series of specialized fixtures has been developed for lapping and polishing samples up to 6" in diameter, TEM samples and oriented crystals. In addition to size and shape, the fixtures differ in the type of thickness control techniques they employ. The Lapping and Polishing Fixtures are designed to be used either by hand or with a lapping machine (Model 920 above). Sample Mounting Fixtures are also designed to be used in conjunction with these fixtures to ensure that the sample is mounted parallel to the mounting block and that a thin, uniform layer of wax exists between the mounting block and the sample.
Micrometer Controlled Fixtures
The micrometer method of thickness control employs a dial with 25 micron or finer graduations, that is adjusted relative to the outside support ring to set the amount of material to be removed. To set the dial, the sample is initially zeroed against the lapping plate and then the dial is adjusted to create a gap between the outside support ring and the center slide. This gap corresponds to the amount of material to be removed and gradually decreases, as the sample is lapped or polished, until the final thickness is reached. The load on the sample is varied by adding weights or finger pressure to the top of the fixture. Due to the ease of adjustment, a micrometer controlled fixture is generally used when desired sample thickness will vary from sample to sample.
Features:
- Tungsten carbide base resists wear and maintains sample planarity
- Wide base ensures stability thereby minimizing sample damage and edge rounding
- Wear ring is replaceable on some fixtures, which extends the life of the fixture
- Can be mounted in the Model 920 Lapping & Polishing Machine for semi-automatic processing
- Micrometer depth control allows precise control over sample thickness
- Precisely crafted stainless steel construction ensures long life and high precision
Model 145 Lapping and Polishing Fixture
This model accommodates up to a½" sample mount, which is held in place using a threaded draw rod and locating pin. This small, lightweight fixture is ideal for hand lapping or polishing of samples less than ½" in diameter.
Model 150 Lapping and Polishing Fixture
This model accommodates sample mounts up to 1" in diameter for both parallel and tapered samples. Angled blocks up to 45 degrees are available and are simply mounted in place of standard parallel mounts when tapered sections are desired. The mounting blocks from this fixture are directly transferable from any cutting saw. The Model 150 is for general-purpose fixture and is capable of lapping and polishing multiple small or large samples up to 1" in diameter.
Model Comparison
| Model | Height | Base Dia | Piston Wt | Thickness Control | Max Dia | Max Hgt | Sample Mounting | Features | |
| 50150-45 | 145 | 2.5" | 1.5" | 50g | Micrometer | 0.5" | 0.4" | Wax | |
| 50150-50 | 150 | 4.5" | 2.7" | 300g | Micrometer | 1.0" | 0.5" | Wax |
Ordering Information
| 50150-45 | Model 145 Precision Flat Lapping and Polishing | each | 1,400.00 | Add to Cart |
| 50150-50 | Model 150 Precision Flat Lapping and Polishing | each | 2,600.00 | Add to Cart |
Accessories
| Catalog # | Fixture Model Used | Description | Pack | Price | |
| 50151-00 | 155 | Vacuum Mounting Kit for Vacuum Mounting Specimens, Kit includes: Vacuum Assembly #50151-01 & Draw Rod, Knob Assembly #50151-02 | each | 540.00 | Add to Cart |
| 50151-05 | 155, 155D, 155V | Replace wear Ring, Stainless Steel with Tungsten Carbide Feet | each | 402.00 | Add to Cart |
| 50151-06 | 155D | Micrometer Dual Extension | each | 50.00 | Add to Cart |
| 50151-07 | 155D | Base Extension Adapter | each | 215.00 | Add to Cart |
* 1 Vacuum Mounting Block (Series 50153) is required for #50150-00, and is not included. A custom pattern must be specified by the customer.
Weight for Use with Lapping and Polishing Fixtures
| 50155-01 | Cutting Weight, 7.5g | each | 38.00 | Add to Cart |
| 50155-02 | Cutting Weight, 15g | each | 42.00 | Add to Cart |
| 50155-03 | Cutting Weight, 20g | each | 38.00 | Add to Cart |
| 50155-04 | Cutting Weight, 40g | each | 58.00 | Add to Cart |
| 50155-05 | Cutting Weight, 100g | each | 75.00 | Add to Cart |
| 50155-06 | Cutting Weight, 150g | each | 78.00 | Add to Cart |
| 50155-07 | Cutting Weight, 200g | each | 82.00 | Add to Cart |
| 50155-08 | Cutting Weight, 300g | each | 95.00 | Add to Cart |
| 50155-09 | Cutting Weight, 400g | each | 96.00 | Add to Cart |
| 50155-10 | Cutting Weight, 600g | each | 110.00 | Add to Cart |
Angled Mounting Blocks for Lapping & Polishing Fixtures
All are 1" (25mm) Diameter Stainless Steel Mounting Blocks.
| Catalog # | Fixture Model Used | Angle | Pack | Price | |
| 50153-01 | 150, 151, 155 | 0.25° Angle | each | 72.00 | Add to Cart |
| 50153-02 | 150, 151, 155 | 0.5° Angle | each | 72.00 | Add to Cart |
| 50153-03 | 150, 151, 155 | 1° Angle | each | 72.00 | Add to Cart |
| 50153-04 | 150, 151, 155 | 2° Angle | each | 72.00 | Add to Cart |
| 50153-05 | 150, 151, 155 | 3° Angle | each | 72.00 | Add to Cart |
| 50153-06 | 150, 151, 155 | 4° Angle | each | 72.00 | Add to Cart |
| 50153-07 | 150, 151, 155 | 5° Angle | each | 72.00 | Add to Cart |
| 50153-20 | 150, 151, 155 | 10° Angle | each | 72.00 | Add to Cart |
| 50153-21 | 150, 151, 155 | 20° Angle | each | 96.00 | Add to Cart |
| 50153-22 | 150, 151, 155 | 30° Angle | each | 96.00 | Add to Cart |
| 50153-23 | 150, 151, 155 | 45° Angle | each | 108.00 | Add to Cart |
| 50153-24 | 150, 151, 155 | 60° Angle | each | 108.00 | Add to Cart |
| 50153-25 | 150, 151, 155 | 2° Angle | each | 108.00 | Add to Cart |
Flat Mounting Blocks (Stainless Steel) for Lapping & Polishing Fixtures
All are 1" (25mm) Diameter Stainless Steel Mounting Blocks.
| Catalog # | Fixture Model Used | Angle | Pack | Price | |
| 50152-01 | 150, 151, 155 | 0.75" (19mm) | each | 45.00 | Add to Cart |
| 50152-02 | 150, 151, 155 | 1" (25mm) | each | 47.00 | Add to Cart |
| 50152-03 | 150, 151, 155 | 1¼" (31.75mm) | each | 48.00 | Add to Cart |
| 50152-04 | 155 | 1½" (38mm) | each | 52.00 | Add to Cart |
| 50152-05 | 155 | 2" (50mm) | each | 60.00 | Add to Cart |
Vacuum Mounting Bocks - Vacuum Plates for use with #50151-00
| Catalog # | Fixture Model Used |
Description | Pack | Price | |
| 50151-10 | 155D, 155V, 155DV | 2.125" (54mm) Diameter Mounting Block, Blank for Vacuum Pattern*. Stainless Steel | each | 122.00 | Add to Cart |
| 50151-11 | 155D, 155V, 155DV | 2.186" (55.5mm) Diameter Mounting Block, Blank for Vacuum Pattern* | each | 122.00 | Add to Cart |
| 50151-12 | 155D, 155V | 2.125" (54mm) Diameter Mounting Block; 2" (50mm) Diameter Vacuum Pattern. | each | 250.00 | Add to Cart |
Vertical Mounting Blocks - Use for Edge Polishing
| Catalog # | Fixture Model Used | Description | Pack | Price | |
| 50154-01 | 155D | 2" (50mm) Diameter Mounting Block, Vertically Mounted Samples; Star Pattern, 4-Position. Stainless Steel. | each | 105.00 | Add to Cart |
| 50154-02 | 155D | 2" (50mm) Diameter Mounting Block, Vertically Mounted Samples; Star Pattern, Reversible, 6-position (Max 20mm Specimen Length), Stainless Steel. | each | 210.00 | Add to Cart |
| 50154-03 | 155D | 2" (50mm) Diameter Mounting Block, Vertically Mounted Samples; Star Pattern, Reversible, 6-position for 12mm Diameter Rod or 10mm Cube (Max 20mm Specimen Length), Stainless Steel. | each | 210.00 | Add to Cart |
The Quick Jig
A Universal Mounting Fixture.
The Universal Sample Mounting Fixture is a versatile spring-loaded fixture for securing samples with pressure during mounting using adhesives, waxes, and epoxies. The fixture can be used at room temperature or on a hot plate for heat curable epoxies or faster drying of conductive paint. A scale on the pressure rod allows the user to apply reproducible pressure, from very light to heavy. Two interchangeable trays accommodate six different sized disk sample mounts (½", ¾", 1", 1¼", 1½", and 2" diameters) and five angled SEM pin stubs (0°, 45°, 52°, 70°, and 90°). The angled SEM pin stubs are held with screws on the angled surface so that the sample lies horizontally and the pressure applied vertically normal to the sample's surface. The 70° angle is useful for pretilted EBSD sample holders and the 52° angle is useful for FIB holders. The "PTFE" tip contacting the sample is compliant and easily cleaned if any adhesive inadvertently comes in contact with it. The fixture adapts to a large range in sample height.
| 50160-05 | Universal Mounting Jig | each | 500.00 | Add to Cart |
Model 160 Chemical Polishing Fixture
The polishing of semiconductor materials often requires the use of sharsh chemicals such as bromine or hydrofluoric acid solutions that would corrode the stainless steel from which most of the EMS fixtures are constructed. A special fixture for satisfying this requirement has been developed. The Model 160 is made of "PTFE" and is designed to hold crystal wafers up to 2⅛" diameter while they are being polished with very corrosive chemicals. The sample is held in place by vacuum and the sample is polished by rubbing the exposed sample against a suitable polishing cloth soaked with the chemical solution. The Model 160 is ideal for damage free polishing of semiconductor materials with harsh chemicals and has been used extensively for polishing GaAs with bromine-methanol solutions.
Special Features:
- "PTFE" construction provides suitable level of chemical resistance
- Vacuum mounting method ensures simple and uniform sample mounting
- Allows polishing of samples up to 2⅛" diameter
- Suitable for bromine-methanol polishing of GaAs
| 50164-60 | Model 160 Chemical Polishing Fixture | each | 925.00 | Add to Cart |
